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Home <     Applications >     Cabinet doors

Cabinet doors

Cabinet doors made from composite panels with an aluminum honeycomb core combine low weight, high rigidity and bending resistance. They allow the production of large-format doors, even with thicknesses as low as 12 mm, heavy surface finishes and custom geometries, while maintaining long-term stability and precision. Each panel is engineered to meet the specific performance requirements of the project.

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Technical Documentation

Technical Documentation

Technical Documentation

Technical Documentation

Technical Documentation

Technical Documentation

Technical Documentation

Cabinet doors stratigraphy with ALUXAP technology

Technical Documentation

door in aluminum honeycomblarge door in aluminum honeycomb

Every composite panel developed by 3B LAB is supplied with a dedicated technical data sheet detailing materials, lay-up, reinforcements, inserts, machining operations, and construction specifications according to the project requirements.

Technical Documentation

Technical Data Sheet Preview

   Large sizes                  Long-term stability     Customisable finishes

 

 

   Panel Types

 

 

→ Lacquer-ready                → Veneered                → HPL-clad                → For marble                → Glass and ceramic                → Metal

Doors to be lacquered

Lacquer-ready doors made from composite panels with an aluminum honeycomb core are ideal for large furniture units. The sandwich structure reduces the risk of deformation and provides stable surfaces suitable for painting and lacquering processes.

Corian doors with aluminum honeycomb technology
Composite Panel Cross-Section
Composite Panel Cross-Section

Technical Documentation

composite panel in aluminum and MDF
composite panel in aluminum

✔ ALUXAPP-H   → 

Lacquering on HDF 1.8 or 6 mm THK 

(possible processing in thickness)

✔ ALUXAPP   → 

Lacquering on aluminum from 1 to 2 mm THK

  Which configuration should you choose?

 

ALUXAPP, with its aluminum surface, is ideal when the use of wood-based substrates needs to be limited or for environments with higher humidity levels.

ALUXAPP-H provides a surface that is easier to lacquer for standard indoor environments. When an HDF layer of suitable thickness is used, it also allows custom-designed engravings and decorative machining.

Veneered doors

Veneered cabinet doors manufactured with aluminum honeycomb composite panels are an ideal solution for creating large-format doors that combine lightweight construction, exceptional stiffness and long-term dimensional stability. The sandwich structure with an aluminum honeycomb core reduces weight, minimizes bending and preserves the reliability of opening mechanisms, even on large-sized doors.

ante colonne in essenza
Composite Panel Cross-Section
Composite Panel Cross-Section
light and rigid panel
lightweight and flex-resistant panel to be lacquered
composite panel in veneered

✔ ALUXAPP-T   → 

Wood veneer on 3 mm THK chipboard

✔ ALUXAPP-H   → 

Wood veneer finish on HDF 1.8 mm THK

✔ ALUXAPP-E   → 

Wood veneer directly on aluminum

  Which configuration should you choose?

 

ALUXAPP-E, with the wood veneer applied directly to the aluminum, is recommended when a reduced overall thickness and minimal use of wood-based layers are required.

ALUXAPP-H and ALUXAPP-T use an HDF and a particleboard substrate respectively, providing more traditional surfaces for bonding the veneer.

The choice depends on several factors, including the dimensions and whether the veneer sheets are natural or reconstituted.

HPL-clad cabinet doors

HPL clad cabinet doors manufactured with aluminum honeycomb composite panels are an ideal solution for large-format furniture. The sandwich structure provides exceptional stiffness, lightweight construction and long-term dimensional stability, minimizing the risk of warping while ensuring a perfectly smooth and stable surface for painting and lacquering processes.

Wardrobe Doors Without Tension Rods
agganci armadio
HPL-clad cabinet doors
HPL-clad cabinet doors

✔ ALUXAPP-HPL.2         →

 

Aluminum + HDF Laminate, on both sides

✔ ALUXAPP-HPL.1         →

 

Aluminum + HDF Laminate, on one sides

   Which configuration should you choose?

 

ALUXAPP-HPL can be clad with HPL laminate on both faces or on one face only. In the latter case, the opposite face can be finished with painted metal sheet or wood veneer, depending on the project’s aesthetic and technical requirements.

Support for marble doors

Lightweight composite panels are an ideal solution for manufacturing large-format cabinet doors faced with natural stone or porcelain stoneware. The sandwich structure provides exceptional stiffness, reduced weight and long-term dimensional stability, while facilitating the integration of hardware and opening systems.

marble support
Support for marble doors
Wood veneer bonded directly to aluminum
Aluminum panel

✔ ALUXAPP         → 

Exposed face in pre-painted aluminum

✔ ALUXAPP-E         → 

Wood veneer bonded directly to aluminum

   Which configuration should you choose?

 

In marble-clad doors, the composite panel is inserted into the weight-reduced slab, providing the structural support required to anchor the hardware. The exposed face of the composite panel can be finished with wood veneer or pre-painted aluminum in a RAL colour.

Glass door - Laminam

Glass- or thin ceramic-faced cabinet doors are an ideal solution for creating large-format elements that combine lightweight construction, exceptional stiffness and long-term dimensional stability. Composite panels with an aluminum honeycomb core provide a reliable substrate for high-end decorative surfaces, reducing door weight and improving the performance of opening systems.

lightweight and non-deformable ceramic door
Composite Panel Cross-Section
Composite Panel Cross-Section
3 mm-thick ceramic on aluminum

   Why choose this configuration?

 

The doors are made from composite aluminum honeycomb panels, clad with glass or Laminam® and fitted with solid perimeter reinforcement to allow mechanical machining. The perimeter is finished with ABS edging in a RAL colour, leaving the thickness of the slab visible. Along the upper edge, the Laminam® cladding extends beyond the panel, creating a recess for an aluminum profile that serves as an integrated handle.

✔ ALUXAPP-G         →

3 mm-thick ceramic on aluminum 

Thin stone doors

Thin-stone-clad doors made from ALUXAPP-P composite panels combine the aesthetics of natural stone with a lightweight, rigid and dimensionally stable structure. The aluminum honeycomb core provides a highly flex-resistant substrate, minimises deformation caused by stresses generated by the adhesives and reduces the overall weight of the door.

Anta covered in lightweight and flex-resistant stone
Composite Panel Cross-Section
Composite Panel Cross-Section
door covered in stone with aluminum honeycomb support

   Why choose this configuration?

 

Stone-clad doors are manufactured using a lightweight, rigid and stable aluminum honeycomb substrate. The structure allows both faces to be clad in stone or the stone front to be combined with a veneered or lacquered reverse, minimising deformation caused by the different stresses within the materials. 

The edges are clad in thin stone, ensuring material continuity and a consistent appearance with the front. An integrated grip can be created in the door by means of a 45° cut, also clad in thin stone.

✔ ALUXAPP-P         → 

Thin stone on aluminum

Metal doors

Metal-faced cabinet doors manufactured with composite panels are an ideal solution for contemporary furniture, combining minimalist design, lightweight construction and outstanding structural performance. The aluminum honeycomb core provides exceptional stiffness, long-term dimensional stability and high bending resistance, reducing the overall weight of the door while improving the reliability of opening mechanisms, even in large-format applications.

Panels with aluminum finish in aluminum honeycomb
door with aluminum finish in aluminum honeycomb
aluminum panel

   Why choose this configuration?

 

The doors are made from composite aluminum honeycomb panels, with the exposed face finished in satin aluminum.

The panels have no perimeter frame; the edges are finished with T-shaped aluminum profiles.

✔ ALUXAPP         → 

1.5 mm satin-finished aluminum

Every project requires a dedicated composite panel.

 

Every composite panel is engineered according to the performance requirements of the application, defining materials, panel lay-up, perimeter framing, inserts and machining operations to meet the project's mechanical, dimensional and aesthetic requirements.

Hardware Integration

 

The panel is designed and machined to accommodate the hardware required for the application. Fastening positions and machining operations are defined according to the selected mechanism and the anticipated loads.

Steel Threaded Inserts

  Steeel threaded insert Doors, Drawers and Sliding Systems

 

The hardware is secured using metric threaded inserts anchored to the aluminum skins through mechanical deformation of the insert. The resulting connection is strong and reusable, allowing screws to be installed and removed repeatedly without compromising the panel.

  Hardware for Cabinet Doors, Drawers and Sliding Systems

 

Cabinet hinges, drawer slides, sliding-door carriages, and lift-up or drop-down opening mechanisms can be integrated into the panel. Fastening points are engineered for the selected hardware while maintaining the low weight, precision and overall stability of the assembly.

Composite panel

Let’s discuss your project

 

We work with you to analyse the requirements of your application and develop the most suitable technical solution.

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