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Via G.Galilei, 10 - 22075 Lurate Caccivio - Como - Italy

P.IVA - Cod.Fisc. 03607200122  -  Cap. Soc. €  75.000,00 i.v. 

Tel. +39.031.49 00 78

email: sales@3b-lab.com

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Working with composite panels
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3B LAB s.r.l

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We produce custom-made composite panels in aluminum honeycomb for dimensions and processing.

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Processes

Working with composite panels requires specific expertise.

The technologies and machining processes commonly used for traditional materials are not always suitable for honeycomb core panels. For this reason, we have developed dedicated processes and specialized know-how that enable us to carry out complex operations while preserving the panel's structural and performance characteristics.

From Design to Processing

whitewhiteCustomized technical drawingsCustomized technical drawings

From requirements to a production-ready solution

Analysis

Application requirements and constraints

Design

Layer composition, reinforcements and machining

Validation

We verify feasibility.

We do more than simply fulfil a request: we work with the customer to analyse the structural, functional and aesthetic requirements of the final product, identifying the most effective solution from both a technical and manufacturing perspective.

During Production

Solutions integrated directly into the panel structure during production.

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Insert a ribbing in the aluminum panels
Study the stratigraphy of aluminum panels

Panel Lay-up Design

The optimal configuration for every application

 

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Frame and Reinforcement Integration

Fixing points for hardware or edge banding

 

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On the Finished Panel

Machining operations that transform the manufactured panel into a component ready for integration.

 

Edging composite panels
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CNC machining composite panels

Edging

Protection and aesthetic quality

 

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CNC machining

Maximum precision for composite panels

 

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HPL laminate on aluminum panels
Hardware Integration in composite panels

Technical Documentation

Hardware Integration

Components ready for assembly

 

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Coating with HPL laminate

High-performance finishes

 

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lamination
Every Process Is an Integral Part of the Project
 
Every machining and manufacturing operation is developed with careful consideration of the panel's internal structure and the performance requirements defined by the final application.

Lamination

Materials for custom applications

 

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What Makes Composite Panel Processing Different

Unlike traditional materials, a honeycomb-core panel requires specific design and machining considerations. Every operation must take into account the panel lay-up, reinforcement areas, applied loads and the performance requirements of the project.

 

 

✓ One Partner  ✓ Fewer Steps  ✓ Greater Control

One Partner for Multiple Manufacturing Processes

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Thanks to our technical expertise and in-house manufacturing capabilities, we can integrate custom machining and processing operations directly into the panel, reducing:

✔ production lead times

✔ the need for multiple suppliers

✔ dimensional and assembly issues

✔ logistics and project management costs

Every operation is engineered according to the requirements of the final application, ensuring the optimal balance between technical performance, aesthetics and cost-effectiveness.

 

Aluminum Honeycomb panel hardwarecomposite panels are ready for assemblyPocket reduction
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Insertion of mechanical joints

Let’s discuss your project

We work with you to analyse the requirements of your application and develop the most suitable technical solution.

Request Technical Consultation →