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email: sales@3b-lab.com

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composite panels
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Home <     Base composite panels

Aluminum Honeycomb Composite Panels

Our composite panels are designed and manufactured according to the requirements of each application, combining lightweight construction, rigidity, strength and integrated machining.

Aluminum Honeycomb Composite Panels

Covering skin

The composite panel structure

The panel combines an aluminium honeycomb core with structural skins, adhesives and finishes selected according to the application.

✔ proven panel configurations, for the most common applications

✔ Custom panel configurations, for specific requirements.

Glue

Structural skin

Glue

Support

Configurable lower layers

 Standard lay-up configurations

Aluminum honeycomb panel with primerSatin-finished aluminum honeycomb panel

Main Panel

The base panel from which the ALUXAPP range is developed.

Aluminum-faced panel

ALUXAPP

 

The core panel for structural applications.

 

 

Core

Aluminum honeycomb 

Skins 

Aluminum 5/10 or 10/10 or combined

 

Facing Variants

Alveolar panel to be veneered
Aluminum panel for veneer
Aluminum panel to lacquer

ALUXAPP-H

 

Panel for wood veneer finishes

 

 

Core

Aluminum honeycomb  

Internal skins

Aluminum 5/10 or 10/10 

External skins

HDF 1.8 - 3 or 6 mm

 

ALUXAPP-T

 

Panel for wood veneer application

 

 

Core

Aluminum honeycomb  

Internal skins

Aluminum 5/10 or 10/10 

External skins

particleboard 3 mm

 

ALUXAPP-E

 

Panel with wood veneer on aluminum

 

 

Core

Aluminum honeycomb  

Internal skins

aluminum 5/10 or 10/10 

External skins

0.9 mm-thick wood veneer

 

 Insulating aluminum panel
Aluminum honeycomb panel with HPL skin on one side
Pannello inalveolare dia alluminio con ceramica sottile

Technical Documentation

ALUXAPP-HPL

 

Panel with HPL laminate on aluminum

 

 

Core

Aluminum honeycomb  

Internal skins

aluminum 5/10 or 10/10 

External skins

HPL  6/10 or 9/10 

 

ALUXAPP-S

 

Veneer-ready sound-insulating panel

 

 

Core

Aluminum honeycomb 

Internal skins

Aluminum 5/10 or 10/10 

External skins

HDF 1.8 - 3 or 6 mm

 

ALUXAPP-C

 

Panel with ceramic on aluminum

 

 

Core

Aluminum honeycomb 

Internal skins

Aluminum 5/10 or 10/10 

External skins

Ceramic 3 mm

 

Special applications

Aluminum panel for naval
 Aluminum panels for construction
 aluminum panels for walking

ALUXAPP-S.VTR1

 

One side with a wear-resistant surface and an elastic joint.

 

 

Core

Aluminum honeycomb 

Internal skins

Aluminum 5/10 or 10/10 

External skins

Fire-resistant fiberglass skins, 1.4–2.7 mm thick

 

ALUXAPP-S.VTR2

 

Both sides with wear-resistant surfaces and elastic joints.

 

 

Core

Aluminum honeycomb  

Internal skins

Aluminum 5/10 or 10/10 

External skins

Fire-resistant fiberglass skins, 1.4–2.7 mm thick

 

ALUXAPP-VTR1

 

Fiberglass facings

 

 

 

Core

Aluminum honeycomb  

Internal skins

Aluminum 5/10 or 10/10 

External skins

Fire-resistant fiberglass skins, 1.4–2.7 mm thick

 

Pannello con Alveolare di Nomex e pelli GRP
 Aluminum panels for marble

ALUXAPP-GRP

 

GRP facings

 

 

 

Core

Aluminum honeycomb 

Internal skins

Aluminum 5/10 or 10/10 

External skins

GRP skins

 

SEAAPP-VTR

 

Nomex® honeycomb core with fiberglass facings

 

 

Core

Nomex honeycomb 

Internal skins

fire-resistant fiberglassfrom 1.4 to 2.7 mm Sp

External skins

Fire-resistant fiberglass skins, 1.4–2.7 mm thick

 

Custom lay-up configurations

Custom lay-up configurations

Every new project begins with the application requirements.

 

Through our lay-up engineering process, our technical team analyzes the application and develops the most appropriate panel configuration, selecting materials, core, facings and machining operations to achieve the required performance.

Skins

Honeycomb core

Explore the Panel Lay-up Study →

Overall thickness

Our value lies not in offering a combination of materials, but in designing the configuration best suited to your application.

 

Examples of Custom Configurations

Some applications require panel lay-up configurations that go beyond the standard range of base panels.

Below are a few examples developed to meet specific project requirements.

non-deformable wooden door
lightweight and durable glass doorLightweight and non-deformable glass door
door covered in stone with aluminum honeycomb support

Panel with Solid Wood

 

Core

Aluminum honeycomb  

Internal skins

0.5 mm Aluminum + 3 mm Elastic Joint 

External skins

Solid wood 

 

Panel with Thin Stone

 

Core

Aluminum honeycomb  

Internal skins

Aluminum 5/10 

External skins

Thin stone 3 mm

 

Panel with Glass or Ceramic

 

Core

Aluminum honeycomb  

Internal skins

Aluminum 5/10 or 10/10 

External skins

Glass or Ceramic

 

These are just a few examples. Each panel lay-up is engineered according to the facing materials, the required performance and the planned machining operations.

CTA
Custom lay-up configurations

Let’s discuss your project

We work with you to analyse the requirements of your application and develop the most suitable technical solution.

Custom lay-up configuration
Custom lay-up configurations

Request Technical Consultation →